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16/07/25 - Dynon MAP sensor on Firewall - 2h

I have a fixed pitch Catto prop and no constant speed, so you might ask why I'm installing the MAP pressure sensor anyway.

MAP allows for more accurate power measurement of your engine. Unlike RPM alone, MAP gives a better indication of the engine load.
At the same RMP setting MAP pressure might vary significantly. MAP fills the missing piece of info to estimate the true engine power output more accurately.
RPM can be  significantly misleading cruising at altitude due to the thinner air.
Having EGT and fuel flow, MAP allows to lean more precisely and help under of over leaning especially at altitude.

MAP naturally decreases with altitude and is giving a simple and intuitive way to understand density altitude effects on engine performance.

Abnormal MAP readings at given known throttle positions can point to intake leaks , valve issues or air filter obstruction.

In general it's just another parameter to evaluate your engine's health.

The Dynon MAP sensor comes as part of the EMS wiring kit and is the black plastic box that takes two electrictal wires through a weather safe connector and a tygon tube input of 1/4" to receive the air pressure input.
The air is tapped from the cylinder 3 port on the engine. I plan on running a flexible breaded hose from cylinder 4 out of a AN816-4 fitting in the engine. The flexible hose will bring it to the firewall. From the firewall there will be an AN837-4D (Elbow Flared Tube Bulkhead And Universal 450) with AN924 nut with an angle on the firewall to make the transition from the flexible to a fixed aluminum tube line that will lead straight into the transducer manifold top port.
In the transducer port forward opening, I will install an AN840-4D hose fitting to allow the transition to a tygon plastic tube to run into the MAP sensor front port.
If later on, I decide to go with PMags or need MAP for any other gauge or application, I can easily tap of here.

So the best mounting place for me seemed to be close to the transducer block, making sure there's still space for the oil pressure line fitting but keeping the tygon pressure tube as short as possible.

Drilled the holes for 2 AN4 bolts to hold the MAP sensor. This is way overkill as it's just a plastic box with no weight but the holes were predrilled in the plastic.

Installed the nutplates and torqued down the AN4 bolt in the K1000-4 nutplates. I fastened them by hand as the case is plastic and you shouldn't over thighten it.

Look from the front in the attached location with the AN fittings installed in the transducer block.

I had some bend aluminum tube in my scrap so i gave it a little test to see how this would run to the other side along the firewall. There will be 2 additional adel clamps where the oil pressure line is attached (top of the recess) which will hold this aluminum tubing.

Details
6. Firewall Forward
6.1. Firewall FFW
24 July 2025
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6. Firewall Forward

  • 6.1 Firewall work
  • 6.2 Engine work
  • 6.3 Vetterman Exhaust System
  • 6.4 Engine baffling / cooling air
  • 6.5 B&C Alternator LX60 install
  • 6.6 B&C Starter engine install
  • 6.7 Oil System
  • 6.8 Fuel system
  • 6.9 Various other systems
  • 6.10 Sam James Cowling
  • 6.11 Catto 3 Blade Propellor
  • All in Firewall Forward

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It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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