TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

Countersunk the F-704H center section side plates.
These plates are countersunk for all the #40 holes. the #30 holes at the bottom do not need countersinking as they get AN470AD4 rivets
Using a setup with backing block of wood with pre-drilled holes to make sure the pilot of the countersink stays centered.

Both F-4704H finished. These are already primed so ready for final installation.

Deburred and dimpeled top line of the tailcone to receive the longerons.

I dimpled these using the pneumatic squeezer.

The last two holes are a problem to dimple. I rivetted too hight on the F-712 bulkhead and can't peel the skin back far enough to get the dimple dies in.

Will probable have to drill out one or two rivets here but will do that later on. So don't do this if you are rivetting the tailcone.

Next started countersinking the left longeron F-718L.
These will accept 0.032" #40 dimples for the sides. There are hundreds of them and the work is really dull.

On the top side for the canopy deck, the skin on top is 0.040" for #40.
In the rear section there are the rivets between rivets. All three are also countersunk.

The way I countersink the longeron is by claming it between the jaws of my vise. This can be done safely on the top side (because the bottom or side flange is not bent).
However be carefull if you clamp the top line of holes for the F-721B canopy deck. If you clamp here, you will straighten the bend in the longeron and undo your previous work.

you can countersink all the holes for F-721B but you can not rivet the last five holes aft yet at the F-757-S plate for the sliding canopy. (Detail A - DWG25)

I used a small woodblock to clamp at just one small surface for these as you can see in the image below.

Longeron completely countersunk and deburred.

I also deburred and dimpeled the F-721B-L. After that, installed it to verify the fit with the longeron and all came out great.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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