TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

The plans and manuals are not really clear when to install the F-7114 gussets. I don't recall having seen one reference of these in the manual.
Since I need to install the F-782D angles now that support the F-782A cover plates, I think this is the time to do this.
The manual says these F-782A angles should butt against the F-7114 top flange so they need to be installed to be able to check that.
To be honest, I would try to get these suckers in much earlier if I would have to redo it. I think the best moment would be when you fit and dril the F-7101 web gear attach doublers.
Also the F-782D angles would be better to place them at that time since you can still remove the side sking then and the pop rivets that attach F-782D to F-7101 are impossible to set once the side skin is on.
Vans calls for LP4-3 pop rivets there but they are simply not possible because the space between the web geat attach and the side skin is just too small. I ended up installing MSP42 there (after calling support) and that worked fine.

But we are deviating from the subject of today.
First I had to deburr and clean up the F-7114 gussets. They are treated roughly by the CNC machines at Vans and come marred with a lot of markings.
This is how it looked after removing the blue vinyl.

The markings are pretty deep. Fortunatly you can scuff it out well on all sides using the die grinder and some rollo lock pads.

 When both gussets were cleaned and treated with sandpaper, I tried to fit them in place. The passenger side looked pretty ok but on the pilot side, the holes really don't align.

I tried several times and nothing seemed to work.
Ended up surfing the forums for solutions and found some entries that some guys have tried to close the bend angle on the outer flange.
Tried it in different methods to reshape the part but nothing worked unless bending the flange in. The part is so beefy that it's just not possible to thighten the bend.

This is not going to work... I'll have to talk to Vans support again to see what I can do here.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

Social Networking

Share This

Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

JSN Megazine is designed by JoomlaShine.com