TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

Oh boy, today was a very productive day. Thanks to the help of my neighbour Jacques. An extra set of hands really speeds things up.

I was getting behind on work for the left wing so we concentrated today on bringing the left wing in the same state as the right wing.

We started the day by rivetting the 2 remaining unrivetted ribs to the main left spar. Setting 1/8" rivets can sometimes be a pain in the butt. This time, it went smooth. We drilled out some but no disasters.

On a final inspection round over all the rivets, I decided to drill out 3 more because of some damage on the manufactured head. It probably wasn't needed but you start knowing me by now. I'm a precision freak.

Next task of the day was to cleco and rivet the left rear spar to the skeleton.

I had to use 2 -9 rivets in stead of -8 on the inboard rib connection for the doubler plate. One of them was probably not necessary, but on the top one, I enlarged the hole while drilling out a badly set rivet. The -9 rivets set nice and straight without bending.

Then we proceeded with hanging the left wing in the jig. This is where the fun part starts again because this is where you have to make the whole structure level and twist free. (did you notice the cynism in that sentence ?)

 Unlike last time, leveling the wing went really fast. Some minor adjustments first for leveling "et voila"...

Level lateral inboard, middle and outboard and level logitudinal across that spar at all position.

First the twist read 2 inch 16/32". Since on the other wing, the distance from wing to plumb bob was 2 19/32" I decided to move the structure a bit.

After some fine tuning, came to the readings below

outboard: 2" 19.2/32"

middle : 2" 19.2/32"

inboard = 2" 18.5/32"

That's consistent with the same deviation I had on the right wing. Here it's even less then 1/32".
I'm pleased with that as it is within the 3/32" tolerance.

 

All is now ready for matchrdrilling the skin of the left wing.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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