TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

 Back to "creation time". One of the fun things to do while building your own aircraft is that Van's let's you create your own parts. It's always fun time when the plans say: "Make from".
Today I'm working on the spacers that are used underneath the F-714 aft deck.

They fill up the space between the F-710 and F-711 bulkhead assemblies. The side longerons lay on top of these bulkheads and thus create a void in the middle that must be filled up with some material in order for the aft deck to lay flat.

First started by making the spacer for the F-710 bulkhead. It's a long piece of thick aluminum in a form described as per the specs on DWG-27A.

Making F-710C is easy, it's just cutting the part and tapering the sides a bit. Edge cleaning and done.

F-711E is more fun to make. The down elevator stop has an odd shape and it takes some time to think about the step sequence how to make it.

I first cut a rectangle according to the final outer dimensions and made help lines for the different dimensions.

 Then drilled 2 holes where the radiused bend should be

Then cut out the small squares that should be removed until into the drilled hole. Used scotchbrite wheel and die grinder to finish it off to final dimensions.

Checked multiple time on the plane to get best possible nesting inside the F-711 opening.

Then tapered the top sides and cleaned it all up with sanding paper.

Drilling the parts is next. I positioned the spacers in place and used duct tape to fix the parts in place.

Yes, lift your eyebrows. A plane is constructed using good old duct tape.

Then you place the aft deck over the spacers and cleco it in place.

Finally drill the spacers using the holes in the aft deck as drill guide.

Removed the aft deck and checked the result. Perfect !

 Same on F-710C

 The parts when removed and drilled.

 Drilling the parts also drills the holes in the top of the bulkheads F-10 and F-711. Also here, the positiong of the holes as well as edge distance is perfect.

Very happy with this productive day.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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