TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

After cleaning the edges of the new ordered F713s and F7101s, drew a centerline on the aux longerons (the correct way this time !) and positioned them on the side skin.

Drilled them in place.  I then installed the F7101 grear attach brackets and drilled the upper line (through F713) in place. That made it easy to position the F717 lower longeron.

Clamped it firmly in place. As he manual says, it extends about 1/8" below the side skin. Make sure the lower longeron is parallel with the skin.

The 5 holes aft near the F704 bulkhead will be getting larger holes for AN3 bolts because of the F7114-L fuselage gusset that will go in there. As I'm building a taildragger, I don't have the gear legs in that position but on the engine mount. I just drilled them #30 for now and will work on them later when mounting the gusset. (just have to remember not to dimple those)

drilled the line up to the lower steel engine mount bracket.

rear view.

Important update 9/12/2018 : This is a great point to fit the F-7114 fuselage gussets. They are never mentioned in the manual when to install and when you realise you need them, it will be a more difficult fit.
So at this point, edge deburr the F-7114 L and R and check the fit on the mating with the F-704 wing mount holes and the F7101 gear attach webs. I started mine when the bottom skin and side skin where already fitted on and had a lot of work getting them in good alignment. Now you can still stand inside and have a close look. So do yourself a favor and fit them now. I would wait until the bottom skin is temporarily clecoed in place to do the final drilling of the five bolts through the F-7101's.

Then firmly clamped the lower longeron to the engine mount bracket. The engine mount is slightly tilted at an angle so this is why you had to twist the lower longeron earlier on.

Drilled one #30, put a cleco in, move the clamp, thighten again and drill another on.

Inside view of the same process. As you can see, nice full surface contact between longeron and bracket.

No more clamps in the next shot. The lower engine bracket finally fully drilled to the structure.

All holes look great, no elongation.

By drilling the lower longeron to the skin, also the gear attach web bottom row is drilled.

Repeated the same process on the left side. I won't repeat the step but here are some shots of the finished work.

Now we are back to where I was and I can start working on the tank attach brackets again in the next session.

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Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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