TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

Now that all key holes are drilled, I can also drill the in-between holes at the front top fuselage side. These are a little tricky as they need to be inline with the holes on the F-709 bulkhead.
I made two lines from the center of the hole on the skin of the fuselage and measured a 5 inch reference point on both lines. Then reinstalled the fairing and extended the lines. The intersection is the correct location and as double check I measured the 5 inch back and set a drill mark point.

Drilled #40 and all the location turned out very well.

Did the same thing on the other holes along F709 and up-drilled to #30

I trimmed the forward edge of the fairing a tiny bit so that it ends in the middle of the leading of the horizontal stabiliser.

Repeated the process on the passenger side. I still need to trim the forward edge on this side. I slightly heated the forward edge and could massage it so that the fit is good now. If things need to look perfect and I have lots of time at hand, I would add some epoxy underneath and sand is smooth, but hey... this is an amateur build... and perfection is for those that are already retired or want to win a building price. I'm in neither one of those categories.

Clecoes installed and a view from the top. You can see here that the forward edge on the vertical stabiliser fits snug.

Next, I drilled the nutplate ear holes on the vertical stabiliser bottom.

 Also drill them on the horizontal stabiliser. Here the last one is a one ear nutplate.

The forward side of the horizontal stabiliser reveals a design flaw. The hole for the screw is in the pre-drilled location, so there is no way I could have messed this up myself. But drilling the nutplate ears, you can see that it's right on the edge of the forward tab op the side rib of the horizontal stabiliser. This is off course not structural but its's not pretty.

Same on the other side. I've been told by support to dimple, rivet and forget about it. And that's just what I'll do. I may also curse a bit while doing it...

 

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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