TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

After cutting the circular analog instruments. It's time to cut out the modules template of the Dynon modules. The Dynon modules consist of the autopilot AP panel, the COM radio panel, the Baro and Heading knob panel and the intercom panel. All panels have the same cut out template except for the intercom which is rectangular.

I started by drawing the first panel cut layout on the panel. The four modules will be vertical and aligned in a 2x2 block between the analog instruments and the actual Dynon HDX1000 display unit.

First I drilled holes in the corners in order to maintain rounded corners.

then started drilling away along the contours in order to make cutting easier.

Then used a cutting wheel on the dremmel tool to cut through the centers and ended up with this hole. Now it's just a matter of filing down to the line and fitting the module.

Next I deburred and smoothed the edges until there was a good fit of the module.

It looks cool getting these things mounted to the panel. The holes for the screws will be drilled at a later stage when all modules are installed and alignment can be assured.

I continued on the other modules and got some help along the way from my son Matthias.

 

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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