TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

I wanted to rig up my elevator pushrods so that I could have a better idea about the space for additional electrical wired and obstructions in the forward tunnel.
Looked everywhere for the pushrod that goes from the stick to the bellcrank only to find that I couldn't find it anywhere.

Until I found that big tube on my hardware shelf for what I thought for a long time : why did they deliver that and where would it be used ???

Turns out, I didn't fabricate the forward pushrod yet... dummy... Well, it brings a new small project to the table that reminds me of those sweet days of metal working.

The pushrod attaches in the rear to this elevator bellcrank. The hard part is that now that the plane is on it's gear, nothing is level anymore, so it's hard to tell that the bellcrank is in the full vertical position of not.

When I initially measured, I measured with a straight angle from the top of the F729-B angle attached to the F729-A bellcrank rib. The angle is slightly angled in relation to the full level position of the longeron so it's not the best of references either when measuring. The question I asked myself is if the bellcrank needs to be perpendicular on the bellcrank rib, or if the vertical plan should be aligned according to the rivet line of the F707 fuselage bulkhead (which in case the longeron is level, is 90° angled on the longeron). Another thing to consider is that the pilot stick is not vertical, it's tilted slightly forward and that also influences the length of the pushrod.

I'm probably overthinking this again but it's the kind of things that keep me busy and make me loose a lot of precious time.

I finally went the way that Vans tells you to do. Put a socket in the opening on the F729-A rib and get it as centered as possible. That's the vertical position. From what I can tell, it looks like my idea of F707 rivet line alignment is probably the correct one.

Then I started thinking about the length. Vans makes you cut off at 45inch 15/16. I found the measurement on the F790 to thight and wasn't sure to be able to get the "half way in" rod end bearings on both sides on the F790 so after some measurements putting it in and out of the plane, I decided to go with couple of 16's longer on the front rod. Even with that extra length, the rod end bearings still go in and there's play for adjustments.

Then started drilling the elevator pushrod for blind rivets holding the threaded rod end on the tube.
The blind rivets are evenly spaced and a piece of tape with lines at the required intervals does the trick.

All drilled to #30 for MSP42 rivets.

Other side will follow soon and then it's tube priming time before it can be finally installed

 

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Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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