TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

Time for some fun work again... rivetting time.

I clecoed the seatbelt harnass parts between the seat ribs and when doing so noticed that I forgot to drill 4 holes just below the top of the ribs.

Took out the 12" drill and drilled those out to #30 for AN470AD4 rivets.

Once deburred, I clecoed it back together and started squeezing the rivets. I did not use the LP4-3 pop rivets but replaced them with AN470AD4-4 rivets. The pop rivets are called for to ease installation if you have to install the harness ribs after the center fuselage is already completed. In my case, I could rivet them now before the ribs are installed on the skin so access is still easy and solid rivets are always structurally stronger than pop rivets.

Here you see the squeezed rivets. On the left side you may notice I had to install a doubler. This is because I had one bad oval hole on the harness rib and didn't want to install it as such. So I made a doubler out of 32 sheet and matchdrilled it.

Next task is to install all seat ribs on the F704 aft bulkhead. We started by installing the seat ribs where the harness is between and then added the others.

You can move the ribs slightly as you rivet so it's an easy job with a rivet gun. I had to use some masking tape to cover for drill shavings. (I had to use my reamer a couple of times to be able to insert the rivet. I think it's partly because of the added thickness from the primer)

In the next shot, my buddy and builder of an RV-9 Hugo is inspecting our work.

All finished.

This is how it looks like from the back side. The upper and lower hole are fastened through the 704 bulkhead and the center section 5/8 bar using AN3-10A bolts.

To install these bolts, again I had to ream them with a 3/16 reamer and took of some metal. More then I wanted but it looks like the pre-drilled holes do not align well with the pre-drilled holes for the rivets. Hugo told me he had to do the same on his RV-9 when he installed his center section.

We installed all bolts (nuts facing inside the F704) and torqued them to 25 inch pound.

Then installed the F705 bulkhead using the 4 spacers between seat ribs and bulkhead.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

Social Networking

Share This

Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

JSN Megazine is designed by JoomlaShine.com